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This site has the highest level of secure encryption to protect your credit card and personal information,We appreciate your business! It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW.The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. Refer to the baler operator s manual for the mechanical portion of the Bale Command Plus system. Bale Command Plus is a computerized control system that allows the operator to visually and audibly know when to shift the baler from one side of the windrow to the other for proper feeding of the round baler. The control box also provides the operator with the ability to select the desired number of twine or net wraps on the bale and wraps the bale automatically. The system retains the selected wrap program as long as desired but can be easily reprogrammed. The Bale Command Plus system can also energize a hydraulic splitter valve solenoid, if equipped, for the rotor reverse feature on balers with the CropCutter option. NOTE: The Bale Command Plus system is designed for use with a 2-volt negative ground system only. BALE COMMAND PLUS SYSTEM COMPONENTS The Bale Command Plus system includes the components that are shown in Figures through 4. The components are connected together by wiring harnesses. TRACTOR-MOUNTED COMPONENTS Operator s Panel Figure is a front view of the Bale Command Plus operator s panel. The main display window,, contains various segments that are activated during operation. The bale shape display window, 2, contains bar graphs that are activated by signals from the bale shape left-hand and right-hand sensors. 4 2 An audible alarm is located at 3, and an alarm light is at 4. The alarm volume can be increased or decreased by opening or closing the gate over the horn. Touch-sensitive keys are located beside and below the display panels to allow the operator to control the system. Each key is marked to indicate its function. Anytime a key is depressed, an audible signal (beep) will sound to alert the operator that the signal was recognized by the control box. 3 - 6 SECTION - GENERAL INFORMATION Wire Harness Connector Bracket The wire harness connector bracket,, is mounted on the rear of the tractor to connect the baler wiring harness, 2, to the tractor harness. The tractor harness is divided to connect to the operator s panel and also to the power source Remote Override Rocker Switch The remote override rocker switch,, is installed on the wire harness near the operator s panel. The electrical lead is normally disconnected and is stored in the vicinity of the operator s panel The rocker switch is labeled with an extend icon,, and retract icon, 2. In the event the Bale Command Plus operator s panel becomes inoperable, the remote override rocker switch lead is connected to the respective baler net or twine actuator and will allow override control of actuator extend or retract functions in order to complete the wrapping and ejection of the current bale 7 SECTION - GENERAL INFORMATION BALER-MOUNTED COMPONENTS Control Box The control box,, processes the information from the various sensors and the operator s panel to control the operation of the Bale Command Plus system based on the information it receives. It must be set for the model of the baler it is installed on for it to function properly. It processes signals from the actuator position, bale size, bale shape, tailgate position and net counter roll sensors. It sends signals to the operator s panel to display information for the operator. This lead is normally disconnected and stored in the vicinity of the control box. Bale Size Sensor The bale size sensor,, is a rotary potentiometer that changes the level of its return signal to the control box based on the amount of rotation of the sensor rotor section that is connected through linkage to the bale-forming belt take-up arm. The control box converts the signal to a bale size and displays the size on the operator s panel Bale Shape Sensors (Right-hand Side Only Shown) The bale shape sensors,, are rotary potentiometers that change the level of the return signal to the control box based on the amount of rotation of the sensor center section that is connected through linkage to the bale shape spring inside the bale chamber. The control box converts the signal to display the appropriate sections of the bar graphs on the operator s panel 8 SECTION - GENERAL INFORMATION Twine Wrapper Actuator The twine wrapper actuator,, moves the pivot link to operate the twine tubes and also opens and closes the twine knives. Twine Wrapper Sensor The sensor, 2, mounted on the actuator monitors the position of the actuator. The twine wrapper sensor is a rotary potentiometer that changes the level of the return signal to the control box based on the amount of rotation of the center section. The sensor transmits the exact position of the twine tubes to provide various wrapping configurations to the operator. One programmable custom wrap configuration is provided Net Wrapper Actuator The net wrapper actuator,, moves the linkage to operate the net wrap duckbill and knife. Net Wrapper Actuator Position Sensor The net wrapper actuator sensor, 2, is a rotary potentiometer that changes the level of its return signal to the control box based on the amount of rotation of the sensor rotor. The control box converts the signal to determine the position of the duckbill Net Counter Roll Sensor and Magnet As the net counter roll magnet,, rotates past the sensor, 2, the return signal to the control box changes. The sensor is a magnetically activated solid-state switch. When a magnet is close to the sensor, the circuit is closed. When the magnet is away from the sensor, the circuit is open. The control box senses the open or closed circuit to count the revolutions of the counter roll. The control box monitors the signal changes to determine that the net has started to wrap on the bale and move the duckbill to the precut position. The control box continues to count the number of signal changes to determine the amount of net to be wrapped on the bale 9 SECTION - GENERAL INFORMATION Tailgate Sensor The tailgate sensor,, monitors the position of the tailgate. The sensor is a ferrous proximity switch. When the tailgate latchpin is close to the sensor, the circuit is closed. When the tailgate latchpin is away from the sensor, the circuit is open. The control box senses the open or closed circuit to determine whether the tailgate is closed or open. If the sensor moves away from the tailgate for 5 seconds, the control box will activate the alarm on the operator s panel and display an error message. If the sensor moves away from the tailgate during the wrap cycle, the control box will activate the alarm on the operator s panel, display an error message, and the wrap cycle will be stopped. When the tailgate closes, the control box uses the signal to reset the display for the next bale and add to the bale count if the bale was wrapped in the automatic mode CropCutter Knife Sensor The CropCutter knife position sensor,, monitors the position of the knives. When the knives are fully engaged in the cut position, the circuit is closed. When the knives are not fully engaged, the circuit is open. The control box senses the open or closed circuit to determine the knife position. Knife full engagement is indicated on the display by the knife triangle being on. The knife triangle indicator is turned off when the knives are not fully engaged 10 HOW THE BALE COMMAND PLUS SYSTEM OPERATES NOTE: The Bale Command Plus system is designed for use with a 2-volt negative ground system only. The following describes the automatic operation of the Bale Command Plus system during the formation and wrapping of a 50 centimeter bale, maximum size for which the control box can be set on Model BR7060. SECTION - GENERAL INFORMATION BALE FORMATION - NET OR TWINE As the bale size increases (after the core is formed), the linkage from the take-up arm,, moves the bale size sensor arm, 2, and changes the output signal to the control box The control box converts the signal to bale size and changes the display on the operator s panel. The bale shape left-hand and right-hand sensors also send signals to the control box which uses the signals to change the height of the respective bar graph. When the bale being made reaches the near full bale set point, the alarm will sound for 0.5 seconds and the full bale bracket symbol will flash until the bale reaches full size. Setting the value to zero will turn off the feature. When the bale reaches full size, the full bale size will be displayed in solid brackets, the Full Bale indicator light will turn on, and the alarm will sound for three seconds. After a short delay, the control box will start the wrapping cycle. The operator should stop forward motion as soon as the full bale alarm is activated. 5 After the wrapping cycle is completed, the control box will send a signal to the operator s panel to tell the operator to eject the bale. When the tailgate is closed after the bale is ejected, the tailgate sensor will be activated to reset the control box for the next bale and add to the bale count. The operator s panel will beep to indicate the tailgate is latched so the operator can start forming the next bale 12 CROPCUTTER Machines can be equipped with a CropCutter. The CropCutter knives are controlled with tractor hydraulics. Position indication of the CropCutter knives is provided to the operator on the panel when this option is enabled. When the knives have been fully inserted the knife triangle will be on. The knife triangle will be off when the knives are not fully engaged. SECTION - GENERAL INFORMATION OPERATION 8 CropCutter Hydraulic Reverser An optional hydraulic reverser is available to unplug the rotor from the tractor seat. If the rotor plugs, the cut-out clutch will disengage the baler. Stop the tractor and shut off the PTO. 2. Retract the CropCutter knives. 3. Extend the hydraulic reverser cylinder. This may be done by: Use of the separate hydraulic circuit that controls the reverser.