Bosch Sgs 3002 Manual

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The drive has switched off. VM off with active control D Switch VM on Motors are shut down because of a shut-. The drive has switched off. Initialization error D Check structure of the parameterization Incorrect parameterization data data (refer to “Servodyn with PROFIBUS-DP. The interfaces and functions correspond to those of the modules described in sections 5.3 to 5.7. The maintenance and installation of the components is reserved to qualified personnel who observes the accident prevention reg- ulations (UVV VBG4, VDE 100, VDE 105) and installation standards (EN 60204-Part 1, prEN 50178). Drive elements such as pulleys, clutch disks, toothed wheels etc. Note the tightening torque of 3 Nm for the power connections U, V, W. 6.2.1 VM.K and DM.K The DC link connection is achieved with conductor bars ”C”. Mounting using a SW 4 Allen key: 1. Discover everything Scribd has to offer, including books and audiobooks from major publishers. Start Free Trial Cancel anytime. Report this Document Download Now save Save Bosch Servodyn Manual For Later 68 views 0 0 upvotes 0 0 downvotes Bosch Servodyn Manual Uploaded by AL KUSCU Description: bosch servo fdriver Full description save Save Bosch Servodyn Manual For Later 0 0 upvotes, Mark this document as useful 0 0 downvotes, Mark this document as not useful Embed Share Print Download Now Jump to Page You are on page 1 of 73 Search inside document Browse Books Site Directory Site Language: English Change Language English Change Language. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1). The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgement and verification. http://didocrosby.com/imagenes/bosch-maxx-7-sensitive-manual.xml


It must be remembered that our products are subject to a natural process of wear and aging. Store this manual in a place to which all users have access at any time. 1.1 Intended use This manual contains information required for the intended use of this product. The drive inverters described D have been developed, manufactured, tested and documented in compliance with the safety standards. These products pose no danger to persons or property if they are used in accordance with the handling stipulations and safety notes prescribed for their configur- ation, mounting, and proper operation. In residential environments, in trade and commerce as well as small enterprises class A equipment may only be used if the following warn- ing is attached. This is a Class A device. In a residential area, this device may cause radio interference. In such case, the user may be required to intro- duce suitable countermeasures, and to bear the cost of the same. The present manual is designed for drive technicians. Programming, start and operation as well as the modification of program parameters is reserved to properly trained personnel. This personnel must be able to judge potential hazards arising from programming, pro- gram changes and in general from the mechanical, electrical, or elec- tronic equipment. Interventions in the hardware and software of our products, unless de- scribed otherwise in this manual, are reserved to our specialized person- nel. Tampering with the hardware or software, ignoring warning signs at- tached to the components, or non-compliance with the warning notes given in this manual may result in serious bodily injury or material dam- age. Only electrotechnicians as recognized under IEV 826-09-01 (modified) who are familiar with the contents of this manual may install and service the products described. http://www.drupalitalia.org/node/68840


Such personnel are D those who, being well trained and experienced in their field and famil- iar with the relevant norms, are able to analyze the jobs being carried out and recognize any hazards which may have arisen. D those who have acquired the same amount of expert knowledge through years of experience that would normally be acquired through formal technical training. With regard to the foregoing, please note our comprehensive range of training courses. Electrostatically sensitive components. Warning of hazardous light emissions (optical fibre cable emitters). Lug for connecting PE conductor only. The failure to observe the instructions in this manual in whole or in part may result in personal injury. DANGER This symbol is used wherever insufficient or lacking compliance with instructions may result in personal injury. CAUTION This symbol is used wherever insufficient or lacking compliance with instructions may result in damage to equipment or data files.. This symbol is used to draw the user?s attention to special circum- stances. L This symbol is used if user activities are required. EMERGENCY-STOP devices must be active and within reach in all system modes. Releasing an EMERGENCY-STOP device must not result in an uncontrolled restart of the system. First check the EMERGENCY-STOP circuit, then switch the sys- tem on. DANGER Danger for persons and equipment. Test every new program before starting up a system. DANGER Retrofits or modifications may adversely affect the safety of the products described. The consequences may include severe injury, damage to equip- ment, or environmental hazards. Possible retrofits or modifica- tions to the system using third-party equipment therefore have to be approved by Rexroth. DANGER Health hazards through destroyed electrical components. Do not destroy any built-in components. Dispose of destroyed components in a proper manner. DANGER Do not look directly into the LEDs in the optical fiber connection. http://www.britishcomics.com/images/bosch-security-programming-manual.pdf


Due to their high output, this may result in eye injuries. When the inverter is switched on, do not look into the LED or the open end of a short connected lead. Measuring or test activities on the live system are reserved to qualified electrical personnel. DANGEROUS ELECTRICAL VOLTAGE Lethal voltages of up to 375 V DC against ground on all power connections and DC link connections. The drives must not be switched on unless all covers have been fitted. When the drive has been disconnected from mains, wait for up to 5 minutes until the system is de-energized before removing any covers. The drive must always be examined for safe isolation from sup- ply. CAUTION Use only spare parts approved by Rexroth. CAUTION Danger to the module. All ESD protection measures must be observed when using the module. Prevent electrostatic discharges. The following protective measures must be observed for modules and components sensitive to electrostatic discharge (ESD). D Personnel responsible for storage, transport, and handling must have training in ESD protection. D ESD-sensitive components must be stored and transported in the prescribed protective packaging. D ESD-sensitive components may only be handled at special ESD- workplaces. D Personnel, working surfaces, as well as all equipment and tools which may come into contact with ESD-sensitive components must have the same potential (e.g. by grounding). D Wear an approved grounding bracelet. The grounding bracelet must be connected with the working surface through a cable with an inte- grated 1 MW resistor. D ESD-sensitive components may by no means come into contact with chargeable objects, including most plastic materials. D When ESD-sensitive components are installed in or removed from equipment, the equipment must be de-energized. Upon delivery, all installed software is copyright-protected. The software may only be reproduced with the approval of Rexroth or in accordance with the license agreement of the respective manufacturer. http://ophtalmic-overnight.fr/wp-content/plugins/formcraft/file-upload/server/content/files/1626f8957eaeab---bose-48-lifestyle-manual.pdf


MS-DOSr and Windowst are registered trademarks of Microsoft Corporation. PROFIBUSr is a registered trademark of the PROFIBUS Nutzerorgani- sation e.V. (user organization). The mains voltage of 3 x 400.460 VAC is directly connected to this module. Thus, limit class A (B on request) for radio interference in accordance with EN 55 011 (VDE 0875) is complied with. Stand-alone inverter type DS.K The stand-alone inverters comprise the supply module and the drive output stage in a single housing. They are directly connected to 3 x 400.460 VAC by means of the line wiring module. The stand-alone inverters drive Bosch servo motors type SF and SR as well as asynchronous standard motors and special motors, such as high-frequency spindles, built-in motors or linear motors. 24 V load power supply unit The DS must be supplied from an external 24 VDC load power supply unit in accordance with EN 61131 (mean value 20.4 ? 28.8 V). CAUTION Overvoltage. The 24 VDC must satisfy the ?safety separation? requirements. The requirements in accordance with the overvoltage category III should be noted on the primary side. Their component depth is fairly low, i.e. 270 mm or 290 mm, depending on the mechanics. The switch cabinets must at least conform to the IP 54 protection stan- dard (dust filter in front of the air inlet and air outlet). The inverters are mounted in a vertical position with the terminals to the bottom. The cooling air flow passes through the modules from the bottom to the top and must not be obstructed by other switch cabinet components or parts. In addition, a minimum clearance of 100 mm should be provided both above and below the inverter. No minimum lateral clearance need be provided. Constructive measures have to be taken to ensure the appropriate air flow direction in the switching cabinet in this case. CAUTION Danger for product. The ambient air must be free from high concentrations of dust, acids, alkalis, corrosives, salts, metal vapors etc. www.e-mogilev.com/uploads/files/commax-door-phone-service-manual.pdf


Condensation on the modules is not permitted. Condition in direct environment For safety separation, the requirements of pollution degree 2 must not be exceeded. D All stand-alone inverters are positioned to the right of it. The following scheme can be adopted in the case of larger cabinets: Power cables Control lines Switch cabinet Power cables D The mains supply cable is connected to the top side of the NV mod- ule. D The motors? power cables are connected to the bottom side of the module. They should enter the switch cabinet from the bottom. D Control lines to the modules.They should be connected on a level metal surface using two or four screws or bolts depending on size. The recommended size is M5. A conductive connection to the mounting surface must be estab- lished via the screws or bolts. Logic cables to the front connectors and power cables must not be laid together. They may be installed above the inverter module in a cable duct. CAUTION To protect the power unit from destruction, the tightening torque for the power connections U, V, W must not exceed 3 Nm. Systems not directly earthed (IT protective system) must not be used for operation, as air clearances and leakage paths in the mo- dule may be overloaded. Operation at asymmetrical mains systems (TT protective system, one mains phase is earthed) is not permissible. DIN VDE 0100-300 defines mains systems subject to their type of earth connection. Accordingly, in an IT protective system, all active parts are separated from earth, or one point is connected to earth via a resistor. The exposed conductive parts of an electrical system are either D earthed separately, or D earthed jointly, or D jointly connected to the system earth.. Please note the information on earthing in the ServoDyn D EMC manual, for part no.The protective conductor must at least have the same area as the mains feeder. Earthing only one end of the DC link when operating by means of an isolating transformer is prohibited. {-Variable.fc_1_url-


Earth connections in the switch cabinet must be designed in the form of a grid mesh. The inverter housing and mounting plate of the switch cabinet must be earthed. The connection between the line filter and the inverter should be as short as possible. Do not impair protective earth connections by mechanical, chemical or electro-chemical influences. The connection must be firm and lasting. If at least two motors are used by the machine which are connected to each other via the housing, the PE conductor cross-section has grown accordingly in size and the condition mentioned above is satisfied.. For stand-alone inverters, the earth conductor of the motors is fitted with a cable lug and squeezed under the fastening screw of the earth bar. This measure is designed to avoid 24V operating currents in the earth and shield connections. 5.2 Electromagnetic compatibility (EMC). Please note the information given in the ServoDyn D EMC manual: Language Part no. The leakage cur- rents may depend on the number of inverters, the earthing conditions as well as the design and length of motor power cables. Mains filters and shielded cables used to improve the electromagnetic compatibility (EMC) increase the leakage currents further. For this rea- son, no earth-leakage circuit-breakers with nominal leakage currents of less than 300 mA may be used. If radio interference suppression filters are used, spurious trips can only be avoided by installing an isolating trans- former. DANGEROUS ELECTRICAL VOLTAGE If a pulse power current sensitive e.l.c.b. type A in accordance with IEC-755 (VDE 0664) is used, its protective function is not guaranteed for inverters with a 3-phase mains connection (B6 cir- cuit). The protection of all electrical components connected together with in- verters with a 3-phase mains connection to a pulse power current sensi- tive e.l.c.b. may be adversely affected. https://www.zulfugar.nl/wp-content/plugins/formcraft/file-upload/server/content/files/1626f8991aa267---bose-5-companion-manual.pdf


Therefore, you should either install an isolating transformer with a pro- tective device and earthing in the mains feeder, or use a universal cur- rent sensitive e.l.c.b. type B which also provides safety disconnection in the event of DC leakage currents. The protective conductor must at least have the same area as the mains feeder. Earthing only one end of the DC link when operating by means of an isolating transformer is prohibited. CAUTION Inverter modules may only be operated with an earthed neutral system. Systems not directly earthed (IT protective system) must not be used for operation, as air clearances and leakage paths in the mo- dule may be overloaded. Operation at asymmetrical mains systems (TT protective system, one mains phase is earthed) is not permissible. The mains system is connected using a plug at the bottom side of the housing, usually via a mains filter. Upon mains failure, the drive is switched off and an error message is output. All air clearances and leak- age paths are designed for 4 kV (conductor to ground impulse with- stand voltage). If connected via the NV line wiring module with integrated mains filter, compliance with RFI suppression limit class A to EN 55011 (VDE 0875) is guaranteed. CAUTION In a discrete system, the mains filter must be installed between the mains contactor and the inverter in order to protect the inverter from damage. NV line wiring module F1. Back-up fuses in special designs (encapsulated fuses) are used in NV modules with UL certification. They must not be used in stan- dard modules without UL certification and vice versa. Low-voltage supply for DS.K xxx2 Use low voltage erated, e.g., by an autotransformer. The input terminals are protected against polarity reversal. The 0 V PWR connection is internally floating against ground. If the 0 V are to be grounded, the ground connection has to be made, e.g., at the external 24 V power supply unit. DANGEROUS ELECTRICAL VOLTAGE The 24 VDC must satisfy the ? www.dubaimotorcycletours.com/uploaded_images/files/commax-cm-211-manual.pdf


safety separation? requirements. The requirements in accordance with the overvoltage category III should be noted on the primary side. In the inverters, the extra-low-voltage circuits are safety-separated from the mains circuit (safety separation to EN 50178). CAUTION Contact system destroyed. Connector X30 may only be inserted or removed while the unit is disconnected from power. Furthermore, the connection screws have to be firmly tightened. Use a screw driver with a blade size 0.6 x 3.5 for this purpose. DANGER The drives coast to a standstill if the 24 V supply is interrupted. This can be avoided by taking one of the following measures: D use a buffered 24 V power supply unit (no 100 safety) D plug braking of the motors with KSB (plug braking) module D use motors with a holding brake. The load on the individual ballast switches is thus reduced. CAUTION Danger of damage to equipment. Only link identical inverter sizes. Do not mix DS 15K and DS 45K. The unit must be completely de-energized and halted before com- mencing any connection or installation work. Motor cables We recommend using prefabricated Bosch motor cables for the SF and SR servo motors. Depending on the individual case, these cables are available as D Standard cables, shielded D Standard cables, unshielded D UL power cable. CAUTION Damage to cables due to inadmissible movements. Please note the technical data of the cables specified in the ?Con- figuration manual?, part no. on page 1?7. Cable bushing (metal flange) For cable bushings, e.g. leading into the switch cabinet, a metal flange may be used in connection with a cable extension and a coupling. The connector housing is clamped and sealed to IP 65 when installed. In accordance with IEC 1201, the line capacitance is not sufficient to generate lethal voltages (at a cable length of 100 m ap- prox. 15 nF between cores, a dangerous value would be 28 nF at 400 V). Insulate the open ends of the brake cores. If cables are laid in parallel, injection is approx. 10 times lower. Shielded motor cables do not produce injections. Due to the mains pollution caused by shielded motor cables, the per- missible length of the motor cables is limited depending on the mains filter of the NV module used. NV with class A mains filter Part no. U 2 V 2 W 2 Front side DS 45K Motor connection using terminals at the bottom side of the housing. DANGEROUS ELECTRICAL VOLTAGE Motor leads and brake leads are led in a multi-conductor cable. The room available for cable routing is limited in the DS inverter due to the additional connector in the front area. 3.Tighten link on the strapped shield end of the cable. 4.Fasten motor cable with cable strap 3 at bottom side of housing. 5.Finally make the PE connection 4. The following can be installed for brake supply: D protective circuitry with point-to-point terminal (cf. In order to avoid such interferences, please use the brake supply filter designed for this purpose. The brake supply filter includes an additional point-to-point terminal which is to be plugged onto the module, thus providing for direct brake connection to the module. The 24 V are looped through to the next module via the 2 nd pair of ter- minals. STA LED, green The LED is on if the holding brake of the motor has been vented, i.e. when control is active. Circuit diagram on the terminal box lid. Module end DS.K: Power connection using plugs at the bottom side of the housing. Analog interface, positioning function.CAN bus ? SERCOS interface ? PROFIBUS-DP Measuring location: DC link voltage 8. Analog interface, positioning function.If this signal is LOW, the motor is halted as defined in parameter P-0-0004: D within the shortest time possible (S-0-0138) D drive-controlled via ramp S-0-0260 D setpoint-controlled by master D drive-controlled via ramp P-0-0260 (for SERCOS interface only). When halted, the torque is removed from all motors. Can be used as a setpoint interface in connection with SERCOS inter- face only. The contact immediately opens in the event of a DC link voltage of 450 V. NAF can be evaluated as a warning, e.g. for further processing by a PLC. X312.5 SO Special mode (only for DS.K xxx2) Optocoupler input for enable signal in set-up mode, active with 24 VDC. To set up the machine, a reduced voltage may be supplied to the power terminals U1, V1, W1 of the inverter. It will reduce the torque of the mo- tors to protect the operating personnel. Applying 24V to SO will activate the inverter?s internal enable signal volt- age if low voltage is present. DANGER When changing over between normal voltage and low voltage, the proper making sequence must be ensured by an external interlock circuitry. CAUTION The rectifier unit of the inverter may be destroyed. During low-voltage operation, the charging relay of the inverter is closed. Normal voltage may only be connected if the charging relay is open. Therefore, one of the two feedback contacts must be included in the making circuit. Use this input to isolate one energy supply channel. A motor contactor is no longer needed in this case. For this purpose, switch the STA contact into the latching function of the K1 mains contactor. The contact closes if the following conditions have been fulfilled: D 24 V supply is available D No errors in the DS (hardware) In case of a malfunction, the STA contact is immediately opened and the output stage is blocked. Assignment Functionality g Servo function Positioning function Default setting: X06.5 (IN 1) ? Block select: Coded position number 2 0 (bit 1) X06.6 (IN 2) Start signal for output of the absolute encoder position using X81. Cf. page 8?7. Block select: Coded position number 2 1 (bit 2) X06.7 (IN 3) ? Block select: Coded position number 2 2 (bit 3) X06.8 IN 4 24 V input Optocoupler input. IN4 is a high-speed input that may be used: D as normal input D for synchronizing the module to the external signal that can be ap- plied to this input. D The direction of rotation is determined by the polarity. D If intermediate terminals or connectors are used for wiring, the shield continuity must not be interrupted. Connect the shield conductor to at the point of separation. Assignment Functionality g Servo function Positioning function Default setting: X22.1 (IN 5) ? Block select: Coded position number 2 4 (bit 5) X22.2 (IN 6) ? Start and stop movement X22.3 (IN 7) ? Mode selection: 2 0 (bit 1), cf.The contact signals its readiness for interface operation. It closes if the following conditions have been fulfilled: D 24 V supply is available D No errors in the DS In case of a malfunction, the STA contact is immediately opened and the output stage is blocked. D Software enable available via the SERCOS interface (?Drive enable? and ?Drive on?). DANGER When the external enable signal FG is deactivated the motor al- ways comes to a stop without setpoint control. Activate plug braking or an integrated holding brake in this case. You should always use the software enable functions ?Drive en- able? and ?Drive on? (cf. Section 8.1) to switch the drives. An optical fibre in accordance with the SERCOS interface specifications must also be connected. X71 X72 In Out DM Optical fibre The connectors used comply with the F-SMA standard in accordance with IEC 874-2. The optical fibre is made of plastic and has a step index profile. Optical fibre cores and cables can be used. DANGER Do not look directly into the LEDs in the optical fiber connection. Due to their high output, this may result in eye injuries. The item includes accessories found with the original product and may include a warranty. See the seller's listing for full details and description. I accept Paypal, cashiers checks and business checks (must wait to clear). We have 9 Bosch SM Series manuals available for free PDF download: Instruction Manual, Instructions For Use.The program allows users to track labor by customer, project, activity, employee, and employee group. SM means that the monitor is a step or sequence monitor, and will TC 8700 Series. We have 11 Bosch SB Series manuals available for free PDF download: Instruction Manual, Instructions For Use Manual, Operating Instruction.BOSCH 4 AXIS DRIVE TYPE, Q4 RACK.If you are searching for refurbished, we may be able to provide a remanufactured solution from our vast inventory of surplus, or locate one using our network of resources.Bosch SM Series Pdf User Manuals. Bosch Servodyn lnverter System Handbook.You can use this tool to change your cookie preferences. Ok Privacy Policy. Have a look at our list of symptoms, then enter your model number in the search field. We'll offer you a range of possible causes and help you find the right one. You'll end up with the right replacement part to solve the problem and the confidence to do the repair yourself. Dishwasher not cleaning 11 possible causes and potential solutions View solutions Featured Video Video 02:20 144,798 241 Dishwasher not draining 10 possible causes and potential solutions View solutions Featured Video Video 02:59 523,420 961 Dishwasher buttons not working 3 possible causes and potential solutions View solutions No Video Available Dishwasher lights flashing or blinking 6 possible causes and potential solutions View solutions No Video Available Dishwasher leaking 6 possible causes and potential solutions View solutions Featured Video Video 02:15 514,803 1,225 Dishwasher leaking from motor area 6 possible causes and potential solutions View solutions No Video Available VIEW ALL The Right Parts for the Job We carry more than 4 million parts from over 175 major brands, so chances are, we've got the part you need. Join Repair Clinic's VIP email list for 10 off, plus other discounts and tips. We've got millions of parts, hundreds of brands, and thousands of step-by-step videos— everything you need to find it, fix it and finish the job right. Create a personal account on the Bosch registration page.To find the right user manual, simply enter the part number of your tool (located on the nameplate). With Bosch's instruction manuals. Simply enter the E-NR (model type number) from your appliance and we'll take you to the available publications. Just use the type plate finder to get assistance. Just click on the link below to get assistance. Phone: 1300 369 744 24 hours support (Monday to Friday) You need these for product registration and booking your repair service.

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